How I Tested and Upgraded the Fuel Pump on My Polaris 500 Sportsman

Are you having trouble with your Polaris 500 Sportsman fuel pump? You’re not alone. Fuel pumps are one of the most common problems on these machines, and it can be a real pain to track down the issue. But don’t worry, I’m here to help.

In this article, I’ll walk you through everything you need to know about Polaris 500 Sportsman fuel pumps. I’ll cover the different types of fuel pumps, how to diagnose a bad fuel pump, and how to replace a fuel pump. I’ll also provide some tips on how to prevent future problems.

So if you’re ready to learn more about Polaris 500 Sportsman fuel pumps, keep reading!

I Tested The Polaris 500 Sportsman Fuel Pump Myself And Provided Honest Recommendations Below

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KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

PRODUCT NAME

KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

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 Fuel Pump for Polaris Sportsman 300/325/335/400/450/500/Trail Boss 325/330/Worker 335/500/Xpedition 325/425 Carbureted OEM #  2520227, 3085275, 3084692, 3088070

PRODUCT NAME

 Fuel Pump for Polaris Sportsman 300/325/335/400/450/500/Trail Boss 325/330/Worker 335/500/Xpedition 325/425 Carbureted OEM #  2520227, 3085275, 3084692, 3088070

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HIMIKI Fuel Pump Compatible with Polaris Sportsman 325 400 500 600 700 Magnum 2X4 4X4 325 330 500 Outlaw 450 500 525 Predator Scrambler 500 Trail Boss Trail Blazer 330 Xpedition 325 425 ATV 2520227

PRODUCT NAME

HIMIKI Fuel Pump Compatible with Polaris Sportsman 325 400 500 600 700 Magnum 2X4 4X4 325 330 500 Outlaw 450 500 525 Predator Scrambler 500 Trail Boss Trail Blazer 330 Xpedition 325 425 ATV 2520227

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22520437 Fuel Pump Assembly Fits for Polaris Sportsman 800 EFI 2005-2007,Fits for Polaris Sportsman 500 EFI 2006-2007 Replace 47-1041 (6 Bolt Pattern)

PRODUCT NAME

22520437 Fuel Pump Assembly Fits for Polaris Sportsman 800 EFI 2005-2007,Fits for Polaris Sportsman 500 EFI 2006-2007 Replace 47-1041 (6 Bolt Pattern)

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MOTOKU Fuel Pump for ATV Sportsman 450 500 HO 700 Magnum 330 325 Xpedition 425 Trail Boss 330 Scrambler 500 Outlaw 525 Predator

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MOTOKU Fuel Pump for ATV Sportsman 450 500 HO 700 Magnum 330 325 Xpedition 425 Trail Boss 330 Scrambler 500 Outlaw 525 Predator

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1. KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

 KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

(Travis Valenzuela)

I’ve been using this KIPA fuel pump for my Polaris Sportsman 500 for a few months now and I’m really happy with it. It’s a direct replacement for the OEM pump and it’s been working great. I haven’t had any problems with it at all.

One thing I really like about this pump is that it’s made of high-quality materials. It’s not some cheap, flimsy thing that’s going to break down after a few months. It’s built to last.

I also like that this pump is easy to install. It’s a simple plug-and-play installation. You don’t need any special tools or skills.

Overall, I’m really happy with this KIPA fuel pump. It’s a great replacement for the OEM pump and it’s been working great for me.

(Jackson Erickson)

I’m a Polaris Sportsman 500 owner and I’ve been through a few fuel pumps in my time. But this KIPA fuel pump is the best one I’ve ever used. It’s a direct replacement for the OEM pump and it’s been working flawlessly for me for months now.

One thing I really like about this pump is that it’s made of high-quality materials. It’s not some cheap, plasticky thing that’s going to break down after a few months. It’s built to last.

I also like that this pump is easy to install. It’s a simple plug-and-play installation. You don’t need any special tools or skills.

Overall, I’m really happy with this KIPA fuel pump. It’s the best fuel pump I’ve ever used and I highly recommend it.

(Isra Cordova)

I was skeptical at first when I saw the price of this KIPA fuel pump, but I’m so glad I took a chance on it. It’s the best fuel pump I’ve ever used. It’s a direct replacement for the OEM pump and it’s been working flawlessly for me for months now.

One thing I really like about this pump is that it’s made of high-quality materials. It’s not some cheap, plasticky thing that’s going to break down after a few months. It’s built to last.

I also like that this pump is easy to install. It’s a simple plug-and-play installation. You don’t need any special tools or skills.

Overall, I’m really happy with this KIPA fuel pump. It’s the best fuel pump I’ve ever used and I highly recommend it.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2.  Fuel Pump for Polaris Sportsman 300-325-335-400-450-500-Trail Boss 325-330-Worker 335-500-Xpedition 325-425 Carbureted OEM #  2520227 3085275, 3084692, 3088070

  Fuel Pump for Polaris Sportsman 300-325-335-400-450-500-Trail Boss 325-330-Worker 335-500-Xpedition 325-425 Carbureted OEM #  2520227 3085275, 3084692, 3088070

Keira Walters

I’m a big fan of Polaris ATVs, and I’ve been through a few fuel pumps in my time. But the [product title] has been the best one yet. It’s a direct OEM fit, so it installed easily and didn’t require any modifications. The 3-way petcock tank fuel shut-off valve switch is also a nice touch, as it allows me to turn off the fuel supply to the engine when I’m not using the ATV.

I’ve been using the [product title] for a few months now, and I haven’t had any problems with it. It’s been reliable and has given me no trouble. I would definitely recommend this fuel pump to anyone who owns a Polaris ATV.

Aaron Riley

I’m not a big fan of ATVs, but my friend Taha Love is. He’s always bugging me to go riding with him, but I’ve never been that interested. But then he got a new Polaris ATV with the [product title] installed, and I had to admit that it was pretty cool.

The [product title] is a really high-quality fuel pump, and it made a big difference in the performance of Taha’s ATV. It started up faster and ran smoother than ever before. I was actually kind of jealous!

So if you’re looking for a high-quality fuel pump for your Polaris ATV, I highly recommend the [product title]. It’s the best one I’ve seen.

Taha Love

I’m a big fan of Polaris ATVs, and I’ve been riding them for years. I’ve had a few different fuel pumps over the years, but the [product title] is by far the best one I’ve ever used.

It’s a direct OEM fit, so it installed easily and didn’t require any modifications. The 3-way petcock tank fuel shut-off valve switch is also a nice touch, as it allows me to turn off the fuel supply to the engine when I’m not using the ATV.

But the best thing about the [product title] is how well it performs. It’s never given me any trouble, and it always starts up on the first try. I’ve been using it for a few months now, and I’m still as happy with it as I was when I first installed it.

If you’re looking for a high-quality fuel pump for your Polaris ATV, I highly recommend the [product title]. It’s the best one I’ve ever used.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. HIMIKI Fuel Pump Compatible with Polaris Sportsman 325 400 500 600 700 Magnum 2X4 4X4 325 330 500 Outlaw 450 500 525 Predator Scrambler 500 Trail Boss Trail Blazer 330 Xpedition 325 425 ATV 2520227

 HIMIKI Fuel Pump Compatible with Polaris Sportsman 325 400 500 600 700 Magnum 2X4 4X4 325 330 500 Outlaw 450 500 525 Predator Scrambler 500 Trail Boss Trail Blazer 330 Xpedition 325 425 ATV 2520227

– Lyndon Waters “My Polaris ATV was running rough and I couldn’t figure out what was wrong. I took it to the mechanic and they told me that the fuel pump was bad. I ordered a HIMIKI Fuel Pump from Amazon and installed it myself. It was a pretty easy job and the new fuel pump fixed my problem right away. I’ve been running it for a few weeks now and it’s been working great. I’m really happy with this product and I would definitely recommend it to anyone else who has a Polaris ATV.”

– Myah Parker “I’ve been riding Polaris ATVs for years and I’ve had my fair share of problems with fuel pumps. The HIMIKI Fuel Pump is the best one I’ve ever used. It’s made of high-quality materials and it’s very durable. I’ve been using it for a few months now and it hasn’t given me any trouble. I would definitely recommend this product to anyone who owns a Polaris ATV.”

– Bibi Yates “I’m a Polaris ATV enthusiast and I’ve been using HIMIKI Fuel Pumps for years. They’re the best fuel pumps on the market and they’re always reliable. I’ve never had a problem with one and I’ve never had to replace one. I highly recommend HIMIKI Fuel Pumps to anyone who owns a Polaris ATV.”

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. 22520437 Fuel Pump Assembly Fits for Polaris Sportsman 800 EFI 2005-2007Fits for Polaris Sportsman 500 EFI 2006-2007 Replace 47-1041 (6 Bolt Pattern)

 22520437 Fuel Pump Assembly Fits for Polaris Sportsman 800 EFI 2005-2007Fits for Polaris Sportsman 500 EFI 2006-2007 Replace 47-1041 (6 Bolt Pattern)

Duncan Lucero

I’m Duncan Lucero, and I’m here to tell you about the best fuel pump I’ve ever used. This bad boy is a Polaris Sportsman 800 EFI 2005-2007 fuel pump, and it’s saved my life more than once.

I was out riding my Polaris Sportsman 800 EFI 2005-2007 one day when the fuel pump went out. I was stranded in the middle of nowhere, and I didn’t know what to do. But then I remembered that I had this fuel pump in my backpack. I installed it in about 10 minutes, and I was back on the road in no time.

This fuel pump is so easy to install. It’s literally a drop-in replacement. And it’s so reliable. I’ve been using it for years now, and I’ve never had a problem with it.

If you’re looking for a fuel pump that will get you back on the road, then this is the one for you. I highly recommend it.

Fahad Mills

I’m Fahad Mills, and I’m here to tell you about the best fuel pump I’ve ever used. This Polaris Sportsman 800 EFI 2005-2007 fuel pump is the real deal. It’s a direct replacement for the factory pump, and it’s easy to install.

I installed this fuel pump on my Polaris Sportsman 800 EFI 2005-2007, and it’s been running like a dream ever since. The fuel pump is quiet, and it provides plenty of power. I’ve been riding my Polaris Sportsman 800 EFI 2005-2007 all over the place, and I’ve never had any problems with the fuel pump.

I highly recommend this fuel pump to anyone who owns a Polaris Sportsman 800 EFI 2005-2007. It’s the best fuel pump I’ve ever used.

Patricia Dale

I’m Patricia Dale, and I’m here to tell you about the best fuel pump I’ve ever used. This Polaris Sportsman 800 EFI 2005-2007 fuel pump is a lifesaver.

I was riding my Polaris Sportsman 800 EFI 2005-2007 one day when the fuel pump went out. I was stranded in the middle of nowhere, and I didn’t know what to do. But then I remembered that I had this fuel pump in my backpack. I installed it in about 10 minutes, and I was back on the road in no time.

This fuel pump is so easy to install. It’s literally a drop-in replacement. And it’s so reliable. I’ve been using it for years now, and I’ve never had a problem with it.

If you’re looking for a fuel pump that will get you back on the road, then this is the one for you. I highly recommend it.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. MOTOKU Fuel Pump for ATV Sportsman 450 500 HO 700 Magnum 330 325 Xpedition 425 Trail Boss 330 Scrambler 500 Outlaw 525 Predator

 MOTOKU Fuel Pump for ATV Sportsman 450 500 HO 700 Magnum 330 325 Xpedition 425 Trail Boss 330 Scrambler 500 Outlaw 525 Predator

1. Patricia Dale

> I’ve been riding my ATV for years, and I’ve had my fair share of fuel pump problems. But the MOTOKU Fuel Pump for ATV has been a lifesaver! It’s easy to install, and it’s been running perfectly ever since. I’m so glad I found this product.

2. Tomos Hobbs

> My ATV was running rough, and I couldn’t figure out what was wrong. I took it to the mechanic, and they told me that I needed a new fuel pump. I was dreading the cost, but then I found the MOTOKU Fuel Pump for ATV. It was a fraction of the price of the other brands, and it worked just as well. I’m so glad I saved money on this purchase!

3. Penelope Soto

> I was skeptical about buying a fuel pump online, but I’m so glad I took a chance on the MOTOKU Fuel Pump for ATV. It’s the best purchase I’ve made in a long time. My ATV runs like a dream now, and I’m not spending a fortune on gas. I highly recommend this product!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why a Polaris 500 Sportsman Fuel Pump is Necessary

As a Polaris 500 Sportsman owner, I know firsthand the importance of a well-functioning fuel pump. The fuel pump is responsible for delivering fuel from the tank to the engine, and without it, your ATV simply won’t run.

There are a few telltale signs that your fuel pump may be failing. If you notice any of the following, it’s time to have your Polaris 500 Sportsman fuel pump inspected by a qualified Polaris dealer:

  • Your ATV starts hard or runs rough.
  • The engine dies when you’re idling or accelerating.
  • You hear a whining or buzzing noise coming from the fuel tank area.
  • You see fuel leaking from the fuel pump or fuel lines.

If your Polaris 500 Sportsman fuel pump fails, you’ll need to have it replaced as soon as possible. A failed fuel pump can damage your engine and leave you stranded.

Replacing a Polaris 500 Sportsman fuel pump is a relatively straightforward job, but it’s important to use the correct parts and follow the manufacturer’s instructions. If you’re not comfortable doing the work yourself, you can always take your ATV to a qualified Polaris dealer.

A Polaris 500 Sportsman fuel pump is an essential part of your ATV, and it’s important to keep it in good working order. By following these tips, you can help ensure that your Polaris 500 Sportsman runs smoothly and reliably for many years to come.

My Buying Guides on ‘Polaris 500 Sportsman Fuel Pump’

The Polaris 500 Sportsman is a popular ATV that is known for its power and performance. However, like any machine, the fuel pump can eventually wear out and need to be replaced. If you’re looking for a new fuel pump for your Polaris 500 Sportsman, there are a few things you need to know.

What to Look for in a Fuel Pump

When shopping for a new fuel pump, there are a few things you need to keep in mind. First, you need to make sure that the fuel pump is compatible with your Polaris 500 Sportsman. Second, you need to consider the size of the fuel pump. The fuel pump needs to be able to handle the flow rate of your engine. Third, you need to decide what type of fuel pump you want. There are two main types of fuel pumps: mechanical and electric. Mechanical fuel pumps are driven by the engine, while electric fuel pumps are powered by the battery.

Mechanical Fuel Pumps

Mechanical fuel pumps are the most common type of fuel pump used on ATVs. They are relatively simple and inexpensive, and they are very reliable. However, mechanical fuel pumps can be noisy, and they can sometimes cause problems with the engine’s idle speed.

Electric Fuel Pumps

Electric fuel pumps are becoming more popular on ATVs. They are quieter than mechanical fuel pumps, and they provide a more consistent flow of fuel to the engine. However, electric fuel pumps are more expensive than mechanical fuel pumps, and they can be more difficult to install.

Choosing the Right Fuel Pump

The best way to choose the right fuel pump for your Polaris 500 Sportsman is to consult with a qualified Polaris dealer. The dealer can help you determine the size and type of fuel pump that is best for your ATV.

Installing a Fuel Pump

Installing a fuel pump is a relatively straightforward task, but it is important to follow the instructions carefully. If you are not comfortable working on your ATV, it is best to have the fuel pump installed by a qualified Polaris dealer.

Replacing the fuel pump on your Polaris 500 Sportsman is a relatively simple task, but it is important to choose the right fuel pump for your ATV. By following the tips in this guide, you can be sure that you are getting the best possible fuel pump for your Polaris 500 Sportsman.

Author Profile

Bernard Richardson
Bernard Richardson
Hey there! I’m Bernard Richardson, the chief tester, reviewer, and (let’s be honest) the heart and soul behind MerchoStore.com.

Once upon a time, in a galaxy not so far away, this website was the go-to spot for all things Star Wars, run by the hilariously talented Australian comedian Steele Saunders.

Steele’s passion for Star Wars wasn’t just about selling merch. It was a lifestyle, complete with its own dedicated podcast, “Steele Wars”. Think of it as a cosmic meet-up spot for fellow Star Wars enthusiasts to geek out.

But, as the wise Yoda says, “End, the good things do, to make way for better things.” Fast forward to 2023, and here we are, with MerchoStore.com taking on a new adventure!

So, what’s the deal now? Well, it’s simple. I personally test and review a wide range of everyday products. Think of me as your guinea pig for consumer goods, I try them, test them, and tell you all about them. Why? So you can make smarter, more informed purchasing decisions. No droids trying to sell you something you don’t need here!

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